Closing the gap in drone-based NDT

The inspector’s extended arm.

Dock once. Clean. Couple. Measure. One operation.

More coverage, more measurements, more confidence from the same NDT team. No technician needs to enter the confined space. Live readings on the dedicated tablet running Scout Companion, class-ready data the moment the flight ends.

Scout 137 UTM payload on a white background — spot-preparation brush, articulating arm, self-aligning probe holder, couplant supply, contact sensor and Class 2 placement laser
Dockings per refill
50 – 100
Climbing required
Zero
Steel thickness
1 – 150 mm
Coating tolerance
Up to 6 mm

Why it works

Until now, drone-based UT was point-sampling without surface prep.

Cleaning, couplant, and a lab-grade probe — working together as one tool in a single flight, on the same spot.

Three spot-prep tool groups, light to heavy — silicon-carbide brush, metal-wire brush, and bonded abrasive sleeve
Three tool groups, light to heavy, ship with the payload.

Motorised brush

Clean acoustic contact — gentlest tool first.

A good reading needs clean acoustic contact between probe and metal; the enemy is air, trapped in rust, oxide, coatings and paint. The motorised brush varies speed to the contamination, and three tool groups of increasing abrasive effect ship with the payload — ScoutBrush SiC (light cleaning), ScoutBrush Metal (rust and scale, field-verified through ISO 8501 grade C), and ScoutSleeve abrasive sleeves (hardened coatings, heavy oxide).

Start with the gentlest head that gives a usable A-scan and step up only when needed — the abrasive sleeves cut into the substrate itself if overused. Heads swap in seconds, so one payload preps any surface the plan calls for.

UT probe

Swap probes to match the job.

The Thornetix Talisman high-speed, multi-channel embedded ultrasound module ships with three dual-crystal probes included: 2.25 MHz for thick, coarse or rough surfaces, 5 MHz general-purpose, and 7.5 MHz for thin material. An optional three-probe single-crystal pack is available, and single, twin, delay-line and high-temperature designs are supported.

Full in-flight control through Scout Companion: gain and gates, all tunable while the payload stays on the wall; no landing to change a setting.

The three included Thornetix dual-crystal probes — 2.25, 5.0 and 7.5 MHz — each with the orange coupling ring
Three dual-crystal probes ship with the payload: 2.25, 5.0 and 7.5 MHz.
The UTM payload's articulating arm at full +90° elevation — end state of the range-of-motion animation
The arm tilts −20° to +90° — scroll to sweep it.

Articulating arm

Overhead bulkheads to vertical walls. One payload reaches both.

Four corner magnets clamp the payload to the steel and hold it steady — no thrust fighting wind, no operator vibration in the reading. The spring-loaded carbon-fibre pivot then articulates through 110° of sweep: the probe presses overhead bulkheads and overhangs (the −20° end), then re-orients without landing to read vertical hull plates, tank walls, and angled stiffeners (the +90° end).

Once docked, an integrated wiggle shifts the probe up to 5 mm up or down without releasing the magnets — nudge past a rust patch, a cavity or an inclusion without re-attaching, re-cleaning, or losing the location.

Inspectors who run a 5-day campaign on rope often re-rig three times for different orientations. This payload re-orients in-flight.

Couplant gel

A water-soluble gel bridges the microscopic air gap between probe and steel — without it the ultrasound never crosses into the material. It deploys at the probe tip from a 33 ml on-board reservoir.

Contact sensor

Confirms the probe is seated before each reading. The same signal tells the flight controller to dampen counter-thrust — the drone hovers steadier once it knows it’s in contact, taking vibration out of the data.

Class 2 laser

A Class 2 placement laser shows the pilot exactly where the probe will land. Repeat inspections hit the same coordinates every time, on every revisit.

Why tethered changes UTM

Work to the inspection, not to a battery clock.

Continuous tethered power turns every flight into a deliberate, verifiable session — no battery swaps, no racing the clock.

Unlimited flight time

Tethered power means no battery clock. With anti-collision sensors switched off for surface contact, you focus on careful, safe manoeuvring — and keep working until the couplant reservoir needs refilling, not until a battery dies.

Underway evaluation

Every flight is a live verification session: the 4K preview, the live A-scan in Scout Companion and continuous flight-path rendering confirm data quality and coverage while you’re still on site. Catch a weak signal or a missed area before you leave — and avoid a costly second mobilisation.

See before you dock

The integrated 3.5× optical zoom lets the pilot study corrosion, coatings and surface condition from a safe stand-off, and review 4K photos, before committing to a docking attempt.

Watch to learn more

The people who designed it, walking you through it.

Why the surface brush sits where it does. How the couplant reservoir was sized. Why we partnered with Thornetix for the probe. A walk-through with the engineers who built it and the UT specialist who validated it.

With Shervin · Benjamin · Stuart

Built with NDT experts and the field operators who use it.

Introduction to the UTM payload 4:38

How it works

Four steps. Two tablets. One extended arm.

One payload, two dedicated tablets. Scout Companion runs the UT workflow: A-scan, gates and pre-flight calibration on one screen. Scout Operator (with the drone) runs the flight. Split between two specialists, or run solo across both screens.

Scout Companion — the NDT technician's rugged tablet showing the live A-scan at 10.00 mm, peak detection, auto-gates and calibration controls Live thickness Peak gates A-scan waveform In-flight tuning Easy Calibration Live 4K view
Scout Companion NDT technician’s tablet ships with payload
Scout Operator on the pilot tablet — live camera feed and point-cloud navigation from the drone, framed to match the Companion tablet
Scout Operator Pilot’s tablet ships with drone
  1. 01

    Aim

    Pilot flies Scout 137 to the target via Scout Operator; laser sight marks the landing spot. The arm flexes −20° to +90°, reaching vertical walls, overhead bulkheads, and angled stiffeners.

    NDT technician follows on Scout Companion’s 4K view, toggles to the UT view at contact. Same coordinates every revisit.

  2. 02

    Prepare

    Pilot triggers the brush. Variable-speed motor cleans with the right head; couplant gel deploys at the probe tip.

    Pilot controls clean time, from light dust through rust grade C. Up to 100 dispenses per flight.

  3. 03

    Contact

    Probe auto-contacts the surface once gel is deployed. Contact sensor confirms, drone trims hover, live A-scan trace appears in Scout Companion.

    Auto-gates and auto-gain lock the signal; Multi-Echo reads through coatings up to 6 mm. NDT technician tunes gain, gate, and delay mid-flight if needed. Need to dodge a rust patch or inclusion? Wiggle the probe up to 5 mm — without releasing the magnets.

  4. 04

    Log

    Each reading is logged in the flight dataset with its timestamp and position on the LiDAR map.

    Upload the flight to Scout Portal, then generate class-ready reports.

Want to see it on your asset?

From the field

“We do lots of chemical tankers, and for such cases UT on a drone is brilliant — they are much cleaner than oil tankers, so you don’t have to scrape off the thick residue. You can in fact do the entire job just using the drone.”

Simon Ruddick Director Marine Inspection Services

Thickness range
1–150 mm
Coverage
Full tank, not just sample points
Confined-space entry
None

Specifications

Scout 137 UTM Payload

Probe & module

UT module
Thornetix Talisman
Probe types supported
Single twin delay-line high-temperature
Standard probe
5.0 MHz dual-crystal (general purpose)
Extra probes
2.25 MHz dual-crystal (thick / rough) 7.5 MHz dual-crystal (thin / small)

Measurement

Thickness range
1 – 150 mm (material-dependent)
Measurement angles
−20° to +90°
Measurement modes
Peak Edge Multi-Echo coating exclusion (Modes 1, 2, 3 per ISO 16809)
Coating tolerance (Multi-Echo)
Up to 6 mm — reads through coatings without surface removal
Accuracy
< 0.1 mm or ±1 %
Resolution
0.001 mm
Measurement gates
2, manual or automatic
Fine adjustment
Wiggle — probe shifts up to 5 mm without releasing the magnets

Signal & data

Gain
Up to 80 dB
Digitiser
80 MHz sampling rate
A-scan sampling
30 Hz full waveforms logged for review
A-scan resolution
8-bit
Sampling rate
Up to 100 MHz

Surface prep & couplant

Surface preparation
Built-in spot-prep tool ScoutBrush SiC / ScoutBrush Metal / ScoutSleeve abrasive sleeves (light → heavy)
Qualified rust grade
ISO 8501 — rust grade C
Couplant
Water-soluble gel (e.g. Chemetall UCA-2M)
Couplant capacity
33 ml reservoir 50–100 dockings between refills

Calibration & operations

Calibration standard
Factory tested & calibrated to ISO 16831 / EN 15317
Field calibration
1- and 2-point via the app
Aiming
Laser-aided probe visible through the main 4K camera
Live confirmation
Operator sees the reading during flight
Repeat measurements
Supported logged with location tag

Mount & compatibility

Compatibility
Scout 137 Gen 3 standard payload bay
Payload weight
435 g (detachable arm)
Probe attachment
Magnetic
Release mechanism
One-click Smart Release

Talk to us

See the UTM payload in action.

Book a live demo with our team. Walk through real captures, compare against your existing UT workflow, and get a quote tailored to your fleet.

“If you can eliminate or reduce climbing from structural assessment jobs, great benefits in terms of safety, time and cost are unlocked.”
ScoutDI NDT application focus, 2024